Facility & Processes
Subhan Knitwear operates a modern, well-organized facility designed to support high-quality garment production. Our infrastructure is optimized for efficiency, precision, and international compliance.
Our Facility
A modern, well-organized facility designed to support high-quality garment production. Our infrastructure is optimized for efficiency, precision, and international compliance.
Factory Work Flow
A comprehensive 12-step process ensuring quality, precision, and compliance at every stage of garment manufacturing.
Sampling & Merchandising
Our sampling and merchandising team transforms customer concepts into production-ready styles.
- Receive buyer tech packs, artwork, or design references
- Develop samples: proto → fit → size set → PP sample
- Fabric, trims & packaging approvals
- Costing & order confirmation
- Production planning and T&A scheduling
Yarn Procurement
We source yarn from approved suppliers ensuring consistency and compliance.
- Purchase yarn as per approved specs
- QC checks: count, contamination, moisture level, strength
- Dispatch yarn to approved knitting vendor
Outsourced Knitting
Our knitting partners produce greige fabric according to required GSM, construction, and width.
- Maintaining GSM, width & construction
- GSM & construction control
- Delivery to dyeing or our warehouse
Dyeing & Finishing
We work with certified dyeing units to ensure color accuracy and fabric performance.
- Dyeing to approved shade
- Finishing to control GSM, shrinkage & hand-feel
- Lab testing for colorfastness, dimensional stability, PH, etc.
- Delivery of processed fabric to our factory
Fabric Inspection (In-House)
Every fabric roll undergoes strict evaluation before cutting.
- 4-point inspection system
- Shade band verification
- GSM & width measurement
- Shrinkage test
- Approval for cutting
Cutting Department (In-House)
Our cutting section ensures precision and consistency across all garment components.
- Manual marker making
- Manual fabric spreading
- Cutting with straight-knife machines
- Panel numbering & bundling
- Issuing cut bundles to sewing
Stitching / Sewing (In-House)
The stitching floor is the heart of our operation, staffed by skilled operators and monitored by an inline QA team.
- Balanced production lines
- Daily pre-production meetings
- Standardized operations & attachments
- Inline QC at critical points
- End-line quality inspection
Inline Quality
Every garment is checked using AQL standards before packing.
- Visual defect inspection
- Branding & labeling checks
- Metal detection (when required)
Washing (If Required)
Washing is done externally or in-house depending on product requirement.
- Post-wash shrinkage
- Shade preservation
- Hand-feel consistency
Finishing Section (In-House)
After sewing, each garment goes through thorough finishing.
- Thread trimming & garment cleaning
- Ironing / pressing
- Accessory & embellishment attachment
- Measurement verification
Packing Department
Our packing process ensures the garments reach buyers in perfect condition.
- Folding & polybag packing
- Carton filling & sealing
- Barcoding & carton labeling
- Palletization (if required)
Final Audit & Shipment
The final stage ensures complete buyer satisfaction.
- Internal QA final audit
- Buyer audit (if required)
- Preparing invoice, PL, carton list, shipping docs
- Dispatch via air or sea
Ready to Work With Us?
Experience world-class garment manufacturing with Subhan Knitwear. From sampling to shipment, we ensure quality at every step.
or email at info@subhanknitwear.com